Ceramic Fiber Module Manufacturers in India

Ceramic fiber modules are advanced thermal insulation solutions designed to provide exceptional heat resistance and energy conservation in high-temperature environments. These modules are constructed using high-purity ceramic fibers, typically made from alumina-silica or other specialized compositions.

Their unique structure consists of layers of ceramic fiber blanket or folded blanket that are pre-compressed and enclosed within a stainless steel or alloy anchor system.

The prepared raw materials are melted at extremely high temperatures, often exceeding 2000°C, in an electric furnace. The molten material is then extruded through fine nozzles to create thin ceramic fibers. These fibers are drawn out and spun into a continuous fiber stream.

The collected fiber blanket may undergo further processing to improve its properties. This could involve needling (mechanical interlocking of fibers), adding binders, or applying coatings to enhance thermal stability and resistance to environmental factors.

An important part of ceramic fiber module manufacturing is the attachment of anchor systems. These anchor systems, often made of stainless steel or alloy, help secure the modules to the underlying structure. The anchors are strategically placed to ensure a secure fit and prevent movement during operation.